Direct-ethanol fuel cell

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Direct-ethanol fuel cells or DEFCs are a subcategory of Proton-exchange fuel cells where, the fuel, ethanol, is not reformed, but fed directly to the fuel cell.

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DEFC uses Ethanol in the fuel cell instead of the more toxic methanol. Ethanol is an attractive alternative to methanol because it comes with a supply chain that's already in place. Ethanol also remains the easier fuel to work with for widespread use by consumers.

B Ethanol is a hydrogen-rich liquid and it has a higher energy density (8.0 kWh/kg) compared to methanol (6.1 kWh/kg). Ethanol can be obtained in great quantity from biomass through a fermentation process from renewable resources like from sugar cane, wheat, corn, or even straw. Bio-generated ethanol (or bio-ethanol) is thus attractive since it will not change the natural balance of carbon dioxide in the atmosphere. This is in sharp contrast to the use of fossil fuels. The use of ethanol would also overcome both the storage and infrastructure challenge of hydrogen for fuel cell applications. In a fuel cell, the oxidation of any fuel requires the use of a catalyst in order to achieve the current densities required for commercially viable fuel cells, and platinum-based catalysts are some of the most efficient materials for the oxidation of small organic molecules.

However platinum-based catalysts are expensive so practical exploitation of ethanol as fuel for a PEM fuel cells requires a new catalyst. New nanostructured electrocatalysts (HYPERMEC™ by ACTA SpA for example) have been developed, which are based on non-noble metals, preferentially mixtures of Fe, Co, Ni at the anode, and Ni, Fe or Co alone at the cathode. With ethanol, power densities as high as 140 mW/cm2 at 0.5 V have been obtained at 25°C with self-breathing cells containing commercial anion-exchange membranes. This catalyst does not contain any precious metals. In practice tiny metal particles are fixed onto a substrate in such a way that they produce a very active catalyst without using noble metals.

A polymer acts as electrolyte. The charge is carried by the hydrogen ion (proton). The liquid ethanol (C2H5OH) is oxidized at the anode in the presence of water, generating CO2, hydrogen ions and electrons. Hydrogen ions travel through the electrolyte. They react at the anode with oxygen from the air and the electrons from the external circuit forming water.

Technofil has produced a 1.5 W Direct Ethanol Fuel Cell prototype. The prototype consists of two monoplanar fuel cells giving an output voltage of 0.9 to 0.5 V depending on the load.

Bio-Ethanol based fuel cells may improve the well-to-wheel balance of this biofuel because of the increased conversion rate of the fuel cell compared to the internal combustion engine. But real world figures may be only achieved in some years since the development of direct methanol and ethanol fuel cells is lagging behind hydrogen powered fuel cells [1].

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